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Lead Failure Analysis Engineer, Mechanical / Mechatronics (m/w/d) Berlin, Germany (Qualitätsingenieur/in)

Tesla Germany GmbH

Alemania📅 17/10/2026

Descripción

What to Expect We are looking for a Failure Analysis Engineer to lead the failure analysis team in Berlin (Tesla Engineering Germany). This is the team lead. The electrical failure analysis engineer and the failure analysis technician report to you. The team finds root cause and contributing factors, so Tesla can reduce field, production, and development issues. You work with design, manufacturing, quality, and other engineering teams, across vehicle and energy products, including current models and products still in development. The role is hands-on. You own electromechanical failure analysis yourself, and you run the lab. You confirm and recreate failures, lead teardowns, and use optical microscopy, X-ray, and mechanical sample preparation to identify failure mechanisms. You report root cause and propose countermeasures with Design, Manufacturing, Quality, and the other failure analysis engineers. The right person has several years of industry experience, is comfortable taking assemblies apart and putting them back together, and can connect what they see under a microscope or on an X-ray to how the part was designed and built. A materials science background is preferred.? What You’ll Do - Lead the failure analysis team and laboratory. Manage operations, lab workflows, equipment, and the two people who report to you: the electrical failure analysis engineer and the failure analysis technician. - Drive failure analysis of electromechanical assemblies from the first report through root cause and countermeasure, including failure confirmation, recreation, and teardown inspection. - Use optical microscopes, 2D X-ray, and related inspection tools to characterize defects in mechanical and electromechanical hardware. - Prepare mechanical samples (sectioning, grinding, polishing) so failure interfaces can be inspected, and document what you find. - Disassemble and reassemble electromechanical assemblies while keeping the original form and function. - Design and run experim
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